The best type of crusher depends on the application and the material that needs to be crushed. Depending on the type of material, different types of crushers, such as jaw crushers, horizontal shaft impactors, and vertical shaft impactors, can be used to achieve the desired results.
What is the crushing process?
The crushing process involves reducing the size of the raw material by applying mechanical force. This mechanical force is achieved using a crusher. The most common types of crushers used are jaw crushers, horizontal shaft impact crushers, and vertical shaft impact crushers. These crushers use compressive force to break the raw material into smaller pieces. The smaller pieces are then further crushed and screened to the desired size.
What types of crushers do we manufacture?
Jaw Crusher
Horizontal Shaft Impactor
Vertical Shaft Impactor
Cone Crusher
Within how many days an engineer will be sent in case of breakdowns?
Once the service appointment is scheduled, the service engineer will arrive at the designated location as soon as possible.
Do you provide onsite training on how to handle the crusher?
Yes, we include a comprehensive manual with the machine, which includes a start-up guide and a disclaimer.
Where can I get the machine manual?
We include machine manuals with every machine that is purchased. If you need an additional manual, please contact us using the information provided.
How is the procedure of machine installation?
Client is provided with the weight of the machine and template of foundation bolts. This helps clients to get the structure ready on site on which the machine will be placed.
Jaw Crushers
Do you provide a service engineer in case of machine breakdown?
Yes
Within how many days an engineer will be sent in case of breakdowns?
Once the service appointment is placed the service engineer shall depart to the respective site at the earliest.
Do you provide onsite training on how to handle the crusher?
Yes, we provide a complete manual with the machine that includes a start up guide as well as the caution point.
What is a Jaw Crusher?
They are ideal for primary-stage crushing.
Used to cut large rocks into smaller rocks, gravel or sand.
Also includes the hardest rocks and recycling products.
How does a Jaw Crusher Work?
All jaw crusher work through compression
In a V-Shaped alignment a fixed jaw is a stationery breaking surface,
A movable “Swing Jaw’ exerts the force on the material to crush it.
How can I find the best crusher for my operations?
It is essential to know what material is going to be crushed, in particular its abrasiveness and hardness. You must evaluate the compressive strength or maximum force that the material can withstand before breaking.The choice of the crusher depends on the material to be processed and the ideal size of the final product. For more information or analysis you can contact our Singh crusher’s exerts
What are the types of Jaw Crusher?
1. There are two types of Jaw crusher Single Toggle & Double Toggle
2. Singh crusher’s Bullet Jaw Crusher is an ideal choice for replacing your old Single & Double Toggle crushers.
Horizontal Shaft Impactor
How can I find the best Horizontal Shaft Impactor for my operations?
To find the best Horizontal Shaft Impactor for your operations, you should consider the features, advantages and specifications that the machine offers. It is important to ensure that the Impactor meets your requirements and is suitable for your operations. You should research different models and compare them to see which one offers the best features, advantages and specifications for your needs. You should also take into account any reviews or feedback from previous users of the machine to ensure that you are making the best decision.
Can Singh crushers Wear Parts suggest possible ways to reduce my HSI running cost?
If the input is given according to the given specification the spare shall last longer than any other product.
What types of Rotors are available for industrial HSI crushers?
HSI machines use a 3 Blow Bar or 4 Blow Bar Rotor, the Rotor choice depending on the crusher's operational requirement.
Vertical Shaft Impactor
How can I find the best Vertical Shaft Impactor for my operations?
Singh Crusher Limited team can assist you in finding the best Vertical Shaft Impactor to suit your specific needs.
How does a vertical shaft impactor work?
A vertical shaft impactor works by using centrifugal force to throw stones or other materials against a surface at high speed. The material is then crushed and reduced to the desired size. Our VSI offers superior quality output, low maintenance, and easy installation. It also offers flexibility in changing rotors and choice of crushing chambers.
How often will the Singh crusher VSI need to be serviced?
As the bearing cartridge in our machine is lubricated with oil, oil replacement is required as soon as the temperature of the oil resists dropping.
Are singh crusher Vertical Impact Shaft crushers noisy when they operate?
The maximum RPM on a VSI is close to 1600 rpm so yes they make some noise.
Can the VSI be installed on a rigid support structure that already exists?
Yes, it can be installed on an existing structure if it has the capacity to support the load of the corresponding models.
Cone Crusher
How can I find the best cone crusher for my operations?
Singh Crusher Limited team can assist you in finding the best cone crusher to suit your specific needs.
How do I select the right liner for my cone crusher?
The feed is the most crucial aspect to consider when choosing a cone crusher liner.
When do I select my cone crusher liner?
When the liner is wearing.
Screens and Feeders
What Screening Media should I use
There are two main types of screening equipment incline and horizontal.
What Screening Media should I use
Apron Feeder
Vibratory Pan Feeder
Grizzly Feeder
Reciprocal Feeder
What is the difference between a conveyor and feeder?
The speed of operation can always be changed for feeders, whereas conveyors typically run at a constant speed.
Horizontal Screen
For which machinery these screens are used?
Screens are used in quarry plants as well as recycled plants
What are the types of Horizontal screens?
Horizontal screen is a type of screen amongst other types. Sizes may vary depending on the customer's specifications.
Is it essential to use a Horizontal Screen?
Horizontal screens consistently offer better efficiency than inclined screens because the material stays on the screen longer, with a slow-moving rate to the end of the screen. This allows more suitable-sized material to fall through the screen openings.
Inclined Screens
What is the best application of stroke & feed for my application?
The Singh Inclined Screens are the best application for stroke & feed for many applications. It offers outstanding screen performance with robust eccentric shaft and remarkable top-quality imported spherical self-aligning bearings. The adjustable throw angle and linear angle make it a perfect match for various applications. Additionally, it is easy to access the vibration mechanism and provides low power consumption and lower electricity bills.
How to adjust the stroke of the screen?
To adjust the stroke of an inclined screen, you need to adjust the linear angle and throw angle of the screen. Adjust the throw angle by adding or removing counterweights to the shaft. Adjust the linear angle of the screen by adjusting the tension on the cross members. Make sure to adjust the tension evenly on both sides of the screen to ensure the screen remains level. After making adjustments, make sure to check the performance of the screen with the materials you are screening.
What are the important factors to consider when selecting an inclined screen?
Factors to consider when selecting an inclined screen are i) Stroke, ii) Revolution per minute (rpm), iii) Screening angle.
Grizzly Feeder
Can a Grizzly feeder be used in any application other than as a primary crusher feeder?
Yes, a Grizzly feeder can be used in other applications such as to feed material into a hopper, conveyor, or other processing equipment, or to feed material into a crusher or other process where the material needs to be separated, screened, or sized.
Why are there different stroke angles on grizzly feeders?
The different stroke angles on grizzly feeders are designed to help prevent unwanted materials from entering the machine, as well as to regulate the amount of material that is fed into the crusher at a given time. Different stroke angles are used to ensure that the material is spread evenly over the feeder, thereby improving the efficiency of the machine and reducing the wear and tear on its components.
Why are different widths available for Grizzly Feeder?
Different sizes of the primary crusher demand different width Grizzly feeders.
Vibratory Pan Feeder
What is a Vibratory Pan Feeder?
The purpose of the Vibratory Pan Feeder is to feed the primary crusher in a primary application.
Why use a Vibratory Pan Feeder?
The Vibratory Pan Feeder in comparison to the mechanical feeders requires low maintenance cost and less frequent spare part replacement.
Is a vibratory pan feeder always the answer?
No,a vibratory pan feeder is not always the answer. Depending on the application, other types of feeders may be better suited. For example, belt feeders, apron feeders, and screw feeders are all excellent solutions for certain feeder applications.
How do I know if my material/application works with a vibratory pan feeder?
To know if your material/application works with a vibratory pan feeder, you should first consider the size, type, and material of the material. Singh Horizontal Pan Vibro Feeders are designed to regulate the feed rate for different types of materials, so it is important to consider the size, type, and material of your application before selecting the right vibratory pan feeder for your project. Additionally, it is important to consider the type of drive used to power the vibratory pan feeder. Both electrical and vibratory motors are available, and the type of drive used should be selected to best suit the size, type, and material of your application.
How do I receive service and support?
As stated in our quotations, service and support are similar for all of our products.
Mobile Crusher
What types of Mobile Jaw crushers are available?
Single Toggle Jaw Crusher
Grizzly Feeder
Apron Hopper
What benefits and drawbacks do mobile crushers have?
The benefit of a mobile crusher is that it is easy to transport as well as quick installation
When should Mobile crushers be used?
Mobile crushers are generally used for recycling applications.
Ready to get started with a mobile crusher from Singh Company?
If you're ready to get started with a mobile crusher from Singh Company, please contact us for more information and to discuss your specific needs. We'll be glad to answer any questions you may have and help you find the right solution for your project.
Material Handling
What must be considered while choosing a Conveyor System?
Identifying the type of conveyor – Gathering, Return, or Main – as well as the distance it must travel.
Why is Conveyor Safety important?
In order to avoid any fatalities it is important to follow safety guidelines while operating a Conveyor.
How do you size a Conveyor Belt?
Based on the entire length of the conveyor, conveyor belts are sized.
What are the factors influencing the selection of Conveyor belt speed?
The angle and the weight of the belt determine its speed.
How do you troubleshoot a Conveyor System?
Check the line for jams
Check the Conveyor belt and drive chain for stretching
Check the belt and sprockets for wear.
When working near a Conveyor System what safety measures do you need to apply?
Site workers should maintain distance from the conveyor while it is running.
What should you do first when securing a conveyor system?
The first action to take when securing a conveyor system is to make sure all safety equipment is in place and operational. This includes checking for nip point protection, safety systems, impact idlers, and protective accessories. Additionally, it is important to inspect the conveyor for any potential hazards such as exposed moving parts or worn parts, which can cause the conveyor to malfunction. Additionally, it is important to make sure the conveyor is properly lubricated to prevent any potential issues.
What is a safety guard on a conveyor belt?
Safety guards on a conveyor belt are designed to help protect the operator from potential hazards such as pinch points, entanglement, and shearing. Guards can be made of various materials such as steel, mesh, and plastic, and can be mounted in various locations such as the sides, ends, and underneath the conveyor. The guard should be designed to prevent the operator from reaching into the moving parts of the conveyor.
Are emergency stops required on conveyors?
No
When can a worker cross over a conveyor?
When it's not running.
Hoppers and Fabrication
What are Hoppers and Fabrications?
Hoppers provide better feed control and help in continuous feeding to the Crusher
What specification is used for hopper making?
Customized solutions available & Advanced technologies employed
What is the purpose of a Hopper?
Hoppers provide better feed control and help in continuous feeding to the Crusher
Turnkey Plants
How does a crushing plant work?
Plant runs on electricity.
How do you start a crusher plant?
Once the plant is fitted and all machines are checked on installation, the plant is then started step by step.
What is a closed-circuit crushing plant?
A closed circuit is where the material is continuously returned to the crusher until it will pass through the product screen.